Ceramic fibers have the advantages of light weight, high temperature
resistance, good thermal stability, low thermal conductivity, low specific heat,
and resistance to mechanical vibration. Therefore, their products involve
various fields and are widely used in mechanical, metallurgical, chemical,
petroleum, transportation, shipbuilding, electronics, and light industry
sectors. Their applications in cutting-edge scientific and technological
departments such as aerospace and atomic energy are also increasing, improving
the thermal performance of industrial furnaces, heating devices, and other
thermal equipment, Basic materials for achieving lightweight and energy-saving
structures. In recent years, due to the continuous rise in global energy prices
and the fact that energy conservation has become a national strategy in China,
ceramic fibers, which save 10% to 30% energy compared to traditional refractory
materials such as insulation bricks and pouring materials, have been widely used
in China, and their development prospects are very promising.
Ceramic fibers are mainly used for sealing furnace doors and curtain
curtains in various insulated industrial kilns; High temperature flue, lining of
air ducts, expansion joints; High temperature insulation and insulation of
petrochemical equipment, containers, and pipelines; Protective clothing, gloves,
headsets, helmets, boots, etc. in high-temperature environments; The insulation
cover of the car engine, the wrapping of the exhaust pipe of the heavy oil
engine, and the composite brake friction pad of high-speed racing cars; Sealing
fillers and gaskets for pumps, compressors, and valves that transport
high-temperature liquids and gases; High temperature electrical insulation;
Fireproof joint products such as fire doors, fire curtains, fire blankets, spark
pads, and thermal insulation covers; Thermal insulation, insulation materials,
and brake friction pads for aerospace and aviation industries; Insulation and
wrapping of cryogenic equipment, containers, and pipelines; The thermal
insulation and fireproof partitions of important places such as archives,
vaults, and safes in high-end office buildings, as well as automatic fire
curtains for fire protection.
Ceramic fiber has low thermal conductivity, excellent thermal stability,
chemical stability, and no corrosion. The brake lining produced with this fiber
has good high-temperature resistance and dispersibility, making it suitable for
various mixing machines. Suitable for brake linings with high temperature
resistance requirements, good thermal recovery performance, and low braking
noise. The application fields of ceramic fiber products mainly include the
processing industry and heat treatment industry (industrial kilns, heat
treatment equipment, and other thermal equipment), with a consumption of about
40%, followed by the steel industry, with a consumption of about 25%. While
increasing the production of ceramic fibers abroad, attention has been paid to
the development of new varieties. In recent years, in addition to typical
ceramic fiber products such as 1000, 1260, 1400, 1600, and mixed fibers,
components such as ZrO2 and Cr2O3 have been added to the chemical components of
the melt, thereby increasing the maximum service temperature of ceramic fiber
products to 1300 ℃. In addition, some production enterprises have successfully
developed various new products by adding CaO, MgO and other components to the
chemical components of the melt. For example, soluble ceramic fibers contain
high-strength ceramic fibers with 62% to 75% Al2O3 and high-temperature
resistant ceramic textile fibers. Therefore, the current application of ceramic
fibers abroad has brought significant economic benefits, leading to an
increasingly expanding range of application of ceramic fibers. The production of
ceramic fibers in some major industrialized countries continues to maintain a
sustained growth trend, with the development of glassy aluminum silicate fibers
being the fastest. Meanwhile, with the continuous expansion of the application
scope of ceramic fibers, the production structure of ceramic fiber products has
undergone significant changes. For example, the production of ceramic fiber
blankets (including fiber blocks) has decreased from 70% of the previous
production of ceramic fibers to 45%; The production of ceramic fiber deep
processed products (such as fiber ropes, cloth and other fiber products), fiber
paper, fiber casting materials, plastic, coating materials and other fiber
amorphous materials has significantly increased, approaching 15% of the
production of ceramic fibers. The development, production, and application of
new varieties of ceramic fibers have greatly promoted the development of
application technology and construction methods of ceramic fibers.
HX high-strength insulation fiber spraying material has high-strength
insulation performance. When used, high-pressure spraying construction method is
used to spray processed high-strength spherical fiber velvet, binder, and
refractory material onto the attached surface, forming a solid fiber refractory
material bonding layer. It has advantages such as high strength, lightweight,
personal, and energy-saving, effectively reducing heat loss, preventing furnace
shell overheating, and increasing hot air temperature.